发布时间 : 星期五 文章冻干机操作手册 - 图文更新完毕开始阅读082aa3fbf021dd36a32d7375a417866fb84ac002
LYOTK15
OPERATION MANUAL
操作手册
Equipment Name: Automatic Vacuum Lyophilizer
设备名称: 真空冷冻干燥机 Equipment model: LYOTK15
设备型号： LYOTK15
Please hand the manual to the end user for keeping. 请将该操作手册交至最终用户，并妥善保存 Page1of112 DG16064-DG01-OM-R0.0 PREFACE 前言
Thank you for purchasing Truking Lyophilizer.This operation manual introduces how to correctly operate LYOTK15Lyophilizer. Please read this manual carefully and understand safety notice before operation.
感谢您购买楚天科技冻干机。本操作手册介绍了如何正确使用LYOTK15系列冻干机。在使用该产品前，请务必认真阅读本操作手册，并在理解产品的安全注意事项后再使用该产品
General cautions 一般注意事项 This manual includes: safety, introduction, PC operation description, lyophilizer operation description, alarm and failure analysis, terminology and abbreviations. For better introduction of the product details, the diagrams in the manual are the status without the covers. When operating the products, please make sure the covers are installed and operate according to the manual description. The diagrams in this manual are only examples, which may have differences from your purchased products. For improving the convenience of the manual, the contents in the manual may be timely updated when the products and specification updates. If you need to order the operation manual due to damage and losing, please contact our company or the office sitting nearest to you in the back cover and tell us the reference number in the cover. If the writings on the nameplate installed in the products blurs, please order from our company or the office sitting nearest to you in the back cover. 本手册包含：安全、简介、上位机操作说明、冻干机机操作说明、常见报警及故障分析、术语和缩写六个部分。 为了说明产品的细节部分，本说明书中的图解有时为卸下外罩或安全遮盖物的状态。运行本产品时，请务必按规定装好外壳或遮挡物，并按使用说明书的内容进行运行。 本操作手册中的图示仅为代表例，可能会与您订购的产品有所不同。 由于产品改良或规格变更，以及为了提高操作手册的便利性，本操作手册的内容会及时变更。 由于损坏或遗失而需要订购操作手册时，请向本公司或者封底上记载的离您最近的本公司营业所联系，并告知封面上的资料编号。 安装在产品上的铭牌如果已经字迹模糊或发生破损时，请向本公司或封底上记载的离您最近的本公司营业所订购。
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Table of contents
Table of contents ........................................................................................................... 3 1 Safety Related Marks 与安全有关的标记说明 .................................................................... 5
1.1 Safety notice 安全注意事项 ................................................................................ 5
1.1.1 1.1.2 1.1.3 1.1.4
Before Power-on上电前 ........................................................................... 6 Mechanical Safety机械安全 ...................................................................... 7 Emergency Stop 紧急停止 ........................................................................ 7 Maintenance and Inspection 维护与检查 ................................................ 8
2 Lyophilizer Introduction 冻干机简介 .............................................................................. 9
2.1 Purpose 冻干机用途 ........................................................................................... 9 2.2 Configuration 冻干机配置 .................................................................................... 9 2.3 Control System 冻干机控制系统 ......................................................................... 10 3 HMI Operation Description上位机操作说明 ................................................................... 11
3.1 System Introduction 上位机系统简介 ................................................................... 11 3.2 Operation instruction ....................................................................................... 11
3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 3.2.11 3.2.12 3.2.13 3.2.14 3.2.15 3.2.16 3.2.17 3.2.18 3.2.19 3.2.20 3.2.21
Menu Bar 菜单条 ................................................................................... 12 Login登陆 ............................................................................................ 13 Log out 登出 ....................................................................................... 14 Flow Chart 流程图 ................................................................................ 14 Console 操作台 ..................................................................................... 16 PID Control Mimic PID控制画面 ............................................................. 30 Alarm mimics报警画面 ........................................................................... 31 Trend Mimic曲线画面 ............................................................................. 33 Loading and Unloading 进出料画面 ........................................................... 36 Setup Mimic设置画面 .......................................................................... 38 Recipe Edit配方编辑 ........................................................................... 38 Recipe running 配方运行 ..................................................................... 44 PLC Input Status PLC输入状态 ........................................................... 45 PLC Output Status 输出状态 ................................................................ 45 Recorder 记录仪画面 ........................................................................... 46 Application 应用画面 ........................................................................... 46 Report 报表查询 ................................................................................. 48 Maintenance 维护 ............................................................................. 49 System Configuration 系统配置 ............................................................ 49 Exit退出 ........................................................................................... 50 Status Bar 状态条 .............................................................................. 50
4 Operation Instruction冻干机操作说明 .......................................................................... 52
4.1 Power on 上电 ................................................................................................. 52 4.2 Manual Control手动控制 .................................................................................... 57 4.3 Automatic Control 自动控制 ............................................................................... 61
4.3.1 4.3.2
Freeze Drying Cycle冻干周期 .................................................................. 62 Condenser Defrosting冷阱除霜 ................................................................ 65
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4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 4.3.9 4.3.10
CIP 在线清洗 ......................................................................................... 67 SIP在线灭菌 ......................................................................................... 71 Vacuum Leakage Test 真空泄漏测试 .......................................................... 75 Shelf Bellow Test板层波纹管测试 .............................................................. 77 Main Valve Bellows Iitegrity Test主阀波纹管测试 ......................................... 78 Unloading Pusher Bellows Test后推波纹管测试 ........................................... 79 Filter1 integrity test 过滤器1完整性测试 ................................................... 81 Filter2 integrity test过滤器2完整性测试 ................................................. 82
5 Operation Instruction of HMI .................................................................................... 85
5.1 Manual operation interface ............................................................................... 86 5.2 State monitoring interface ................................................................................ 87 6 Alarms and Failures Analysis 常见报警及故障分析 .......................................................... 89
6.1 PC Failures PC 故障 .......................................................................................... 90 6.2 Utility Failures工艺故障 ..................................................................................... 90 6.3 Instrumentation Failures仪器仪表故障 ................................................................. 91 6.4 Device Failure部件故障 ..................................................................................... 94
6.4.1 6.4.2
Device State Failure部件状态故障 ............................................................. 94 Device IO Failure元件 IO 故障 ................................................................ 97
6.5 Process Failure过程故障 .................................................................................. 102 7 Terminology and Abbreviation术语和缩写 .................................................................. 111
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