发布时间 : 星期二 文章KKK-AP风机的运行维护手册（中英文对照） - 图文更新完毕开始阅读b63e480bf7ec4afe05a1df47
1868686 CKPF-logo to be inserted here ˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉˉ
Operating and Maintenance Manual
for Fans Type KK&K
Type:
KK&K风机的运行和维护手册
类型： 工作号： 设备号： 应用： 设计年份： 客户号 厂家： 厂家地址：
CKPF-Job-No.: Machine-No.: Application: Year of design: Client No.: Plant: Plant Location:
Chengdu KK&K Power Fan Co. Ltd. 成都KK&K电站风机有限公司 610041 Changyi Road 12 610041 长益路 12 Wuhou District Chengdu City 成都市武侯区 Sichuan Province 四川省 Tel. +86 … Fax +86 …
This instruction is exclusive property of Chengdu KK&K Power Fan Co. Ltd.
Availability is limited to supervisors or service personnel. Surrender to or access by third persons, as well as duplication of the plant in its entirety or in parts is prohibited. We reserve the right to claim for full reimbursement of all damages resulting form non-compliance.
We must point out that these operating instructions cannot always cover every eventuality completely. Accordingly they do not free the operator from the usual responsibility when operating technical equipment also in respects of health, safety and environmental protection. It is assumed that the operation personnel has been instructed and knows how to run the plant.
No claims of any kind may be derived from these operating & maintenance instructions. 该说明书版权为成都KK&K所有。
仅限管理和服务人员使用。不允许第三方使用、完全或部分拷贝该说明书。我方保留索赔权。我们需要指出这些运行操作说明书不能包括所有的不可预测的情况。因此在操作时，还应警示个人健康，安全，以及对环境的保护等。本说明书供组装、运行、维护人员认真阅读，严格遵循，风机的组装和维护工作必须由专业人员承担。操作人员需要掌握如何操作这些设备。
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目 录
1. OPERATING DATA运行参数 ......................................................... 6
1.1. PRESSURE INDICATIONS压力指示 .................................................... 6 1.2. OPERATING CONDITIONS 运行条件 ................................................... 6 1.3. LIMITATIONS TO OPERATING DATA 运行参数限制 ....................................... 6 1.4. PERFORMANCE GRAPH 性能曲线 ...................................................... 7 1.5. STARTING TORQUES AND MASS MOMENT OF INERTIA 启动力矩和转动惯量 ................... 8 1.6. ACOUSTICS声学 ................................................................... 8
2. DESCRIPTIONS简介 ................................................................ 9
2.1. FLUIDIC EFFECT (1-STAGE)工作原理（单级）......................................... 9 2.2. FLUIDIC EFFECT (2-STAGE)工作原理（双级）......................................... 9 2.3. DESCRIPTION OF THE FAN风机（部件）简介 .......................................... 9 2.3.1. STATOR COMPONENTS静止件 ........................................................ 10 2.3.2. ROTOR (1-STAGE) 转子（单级） ................................................... 11 2.3.3. ROTOR (2-STAGE) 转子（双级） ................................................... 11 2.3.4. IMPELLER (1-STAGE, WITH COUNTERWEIGHTS) 叶轮（单级，带平衡锤） .................. 11 2.3.5. IMPELLER (2-STAGE, WITH COUNTERWEIGHTS) 叶轮（双级，带平衡锤） .................. 11 2.3.6. IMPELLER (1-STAGE, WITHOUT COUNTERWEIGHTS)叶轮（单级，不带平衡锤） .............. 11 2.3.7. IMPELLER (2-STAGE, WITHOUT COUNTERWEIGHTS)叶轮（双级，不带平衡锤） .............. 12 2.3.8. BLADE ADJUSTMENT叶片调节 ....................................................... 12 2.3.9. BLADE BEARINGS 叶片轴承 ........................................................ 13 2.3.10. SHAFT (1-STAGE) 主轴（单级） ................................................. 13 2.3.11. SHAFT (2-STAGE) 主轴（双级） ................................................. 13 2.3.12. SERVOMOTOR (1-STAGE)伺服马达（单级） ......................................... 13 2.3.13. SERVOMOTOR (2-STAGE)伺服马达（双级） ......................................... 13 2.3.14. CONTROL HEAD控制头 ........................................................... 13 2.3.15. ADJUSTING PISTON油缸 ......................................................... 13 2.3.16. ADJUSTING DISC (1-STAGE) 调节盘（单级） ...................................... 14 2.3.17. ADJUSTING DISC (2-STAGE)调节盘（双级） ....................................... 14 2.3.18. ROTOR BEARINGS (ANTIFRICTION BEARING) 主轴承（滚动轴承） ..................... 14 2.3.19. ROTOR BEARINGS (SLEEVE BEARING) 主轴承（滑动轴承） ........................... 14 2.3.20. ACCESSORIES附件 .............................................................. 15
3. OPERATION/运行 .................................................................. 16
3.1. TECHNICAL PLANT REQUIREMENTS技术设备要求 ....................................... 16 3.1.1. OPERATING RANGE工作运行区域 .................................................... 16 3.1.2. SECURITY安全 ................................................................... 17 3.1.3. ADJUSTMENT调节 ................................................................. 19 3.2. PRIOR TO TEST RUN/ COMMISSIONING/ OVERHAULS试运转前期/试运转/检查 .............. 21
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3.3. TEST RUN试运行 ................................................................. 22 3.4. STARTING UP启动 ................................................................ 23 3.5. SHUTTING DOWN关机 .............................................................. 24 3.6. MONITORING DURING OPERATION运行监控 ............................................ 24
4. MAINTENANCE 维护 .............................................................. 26
4.1. DURING OPERATION风机运行期间 ................................................... 26 4.2. OIL MAINTENANCE油系统维护 ...................................................... 26 4.3. MAINTENANCE INTERVALS & SCOPE计划停机（检修）维护 .............................. 27 4.3.1. FAN壳体 ........................................................................ 27 4.3.2. IMPELLER 叶轮 .................................................................. 28 4.3.3. SERVOMOTOR伺服马达 ............................................................. 29 4.3.4. MAIN BEARINGS主轴承 ............................................................ 29 4.3.5. ADJUSTMENT DEVICE调节装置 ...................................................... 30 4.4. UNSCHEDULED STOPPAGE 非计划停机维护 ............................................ 30 4.5. WEAR DATA (ID/ FGD FAN ONLY)磨损数据（仅适用于引风机/增压风机） ................. 31
5. ASSEMBLY组装 ................................................................... 32
5.1. FAN风机 ........................................................................ 34 5.1.1. PREPARATION 准备 ............................................................ 34 5.1.2. CHECKS 检查 .................................................................. 34 5.1.3. ASSEMBLY 组装 ................................................................ 34 5.1.4. CONNECTIONS 连接 .............................................................. 35 5.1.5. FUNCTION TESTS 功能测试 ....................................................... 35 5.2. SEALS, PARTS SUBJECT TO WEAR密封件和易损件的拆装 ............................... 36 5.3. ROTOR转子 ...................................................................... 36 5.3.1. LIFTING OFF THE HOUSING COMPONENTS 机壳部分的起吊 ............................. 36 5.3.2. DISCONNECTION 拆卸 ............................................................ 37 5.3.3. REMOVING ROTOR BLADES 拆卸动叶片 .............................................. 38 5.3.4. ROTOR REMOVAL 转子的拆卸 ..................................................... 38 5.3.5. FITTING THE ROTOR 组装转子 .................................................... 38 5.3.6. FITTING ROTOR BLADES动叶片组装 ................................................. 38 5.3.7. SECURING THE CONNECTIONS 连接保护 ............................................ 38 5.3.8. FITTING THE HOUSING COMPONENTS 壳体部件的组装 .................................. 39 5.4. IMPELLER叶轮 ................................................................... 40 5.4.1. REMOVAL OF ROTOR 转子拆卸 ................................................... 40 5.4.2. BLADE-BEARING REMOVAL 叶片轴承的拆卸........................................ 40 5.4.3. DISASSEMBLY OF THE ADJUSTING LEVER 曲柄的拆卸 ................................ 41 5.4.4. ASSEMBLY OF ADJUSTING LEVER 曲柄的组装......................................... 41 5.4.5. ASSEMBLY OF BLADE BEARING 叶片轴承的组装 ..................................... 42
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5.5. ROTOR BLADES动叶片 ............................................................. 45 5.5.1. REMOVAL 拆卸 ................................................................. 45 5.5.2. FITTING 组装 ................................................................. 45 5.6. SERVOMOTOR伺服马达 ............................................................. 48 5.6.1. REMOVAL FROM THE IMPELLER 从叶轮上拆卸....................................... 48 5.6.2. FITTING TO THE IMPELLER 组装到叶轮上......................................... 49 5.7. ADJUSTING DISC (1-STAGE) 调节盘（单级）........................................ 49 5.7.1. DISASSEMBLY 拆卸 ............................................................... 49 5.7.2. ASSEMBLY 组装 ................................................................. 49 5.8. ADJUSTING DISC (2-STAGE) 调节盘（双级）......................................... 49 5.8.1. DISASSEMBLY拆卸 ................................................................ 49 5.8.2. ASSEMBLY组装 ................................................................... 51 5.9. MAIN BEARINGS (ANTIFRICTION BEARING) 主轴承（滚动轴承） ......................... 51 5.9.1. DISASSEMBLY拆卸 ................................................................ 51 5.9.2. ASSEMBLY组装 ................................................................... 52 5.10. MAIN BEARING (SLEEVE BEARING) 主轴承（滑动轴承） ................................ 55 5.10.1. DISASSEMBLY拆卸 .............................................................. 55 5.10.2. ASSEMBLY组装 ................................................................. 56 5.11. SHAFT SEALS轴封： .............................................................. 57 5.11.1. DISASSEMBLY拆卸 .............................................................. 57 5.11.2. ASSEMBLY组装 ................................................................. 57 5.12. NOTES ON THE COUPLING联轴器提示 ................................................ 59 5.13. HYDRAULIC ASSEMBLY SHAFT/ IMPELLER液压组装主轴与叶轮 ........................... 59 5.13.1. METHOD OF OPERATION操作方法 .................................................. 59 5.13.2. INSTALLATION DEVICES组装设备 ................................................. 59 5.13.3. DISASSEMBLY拆卸 .............................................................. 60 5.13.4. ASSEMBLY组装 ................................................................. 61 5.14. COOLING/SEALING AIR SYSTEM (ID FAN ONLY) 冷却/密封空气系统（仅用于引风机） ...... 64 5.14.1. SEALING AIR密封空气 .......................................................... 64 5.14.2. COOLING AIR冷却空气 .......................................................... 65 5.15. CONNECTION OF THE PIPES管道连接 ................................................ 65
6. TRANSPORTATION运输 ............................................................ 67 7. LUBRICATION润滑 ................................................................ 68
7.1. GENERAL概述 .................................................................... 68 7.2. MAIN BEARING AND SERVOMOTOR主轴承和伺服马达用油 ................................ 68 7.2.1. REQUIRED PROPERTIES要求特性 .................................................... 68 7.2.2. OIL CARE润滑油警示事项 ......................................................... 69 7.2.3. OIL SYSTEM油系统 ............................................................... 70
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